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ALGAE-BASED POLYMERS AS SUSTAINABLE ALTERNATIVE TO PETROLEUM-DERIVED MATERIALS: A SCIENTIFIC PROPOSAL

1 – Department of Petroleum Engineering - FMU

2 – Department of Metallurgical and Materials Engineering - Polytechnic School - University of São Paulo and FMU

3 – Department of Metallurgical and Materials Engineering - Polytechnic School - University of São Paulo

Keywords: Algal biotechnology, Algae cultivation, Renewable resources, Algal biomass, Botryococcus braunii.

Authors: S. R. Antonio1*, Esper Fabio2, Wiebeck Helio3, Gamma Suely1, Gianesi Bastos Andrade Christiano3

Abstract

The global demand for sustainable alternatives to petroleum-based products has driven research into bio-derived materials, with algae emerging as a promising resource. This initial study investigates the potential of the green alga Botryococcus braunii for oil extraction and subsequent polymer production, aiming to develop an environmentally friendly substitute for traditional plastics. The primary objective was to optimize the extraction of hydrocarbons from B. braunii, with the study focusing solely on algae production methods at this stage. Cultures of B. braunii were grown under controlled conditions (25°C, 16:8 light-dark cycle, 100 μmol photons m⁻² s⁻¹) for 30 days, achieving a biomass yield of 1.8 g/L. Various cultivation techniques, including open systems and photobioreactors, were evaluated to assess their efficiency in biomass production. Preliminary results indicate that photobioreactors provided a 15% higher yield compared to open systems, attributed to better control of light and nutrient availability. The study also explored nutrient optimization, with a medium enriched with nitrogen and phosphorus enhancing growth rates by 20%. However, challenges such as high operational costs and contamination risks in open systems were identified, necessitating further refinement of production protocols. The pH levels were maintained between 7.0 and 7.5, and CO2 supplementation at 2% increased biomass productivity by 10%. Water quality, including salinity and trace element concentrations, was monitored to ensure optimal growth conditions. This initial phase establishes a foundation for scalable algae cultivation, critical for subsequent oil extraction and polymer synthesis.

Photobioreactors

15% higher yield

25°C, 16:8 light-dark cycle, 100 μmol photons m⁻² s⁻¹

30 days

Nitrogen Phosphorus

20% growth rates
with nutrient optimization

Images

Table 1 – Algae strain and classes, used in laboratory tests

Strain of algae used in this initial study, Botryococcus braunii, Botryococcus sp., Botryococcus sudeticus. Class Chlorophyceae.

Algae Botryococcus braunii 1 Algae Botryococcus braunii 2
Fig 1. Algae Botryococcus braunii

Flows

Comparative Hydrocarbon Production

Fossil Fuel (Traditional Extraction) Flow Algae Hydrocarbons (Proposed Method) Flow